Assembly Build Process

Sun's Assembly Build Process allows you to configure a cartridge and manifold, or main stage and pilot stage cartridge, and build a digital assembly in three dimensional space. The resulting output of this process is the assembly product page, including configuration-specific images, symbols, product information and CAD files for download.

The Assembly Build Process can be accessed from either a cartridge or manifold product page. Only valid choices are allowed.

From a manifold page, you must first choose your cartridge function. Once you choose your function, click on the BUILD ASSEMBLY button below the WHERE TO BUY BUTTON. Once clicked, you will be presented with valid cartridges for your manifold. Select the cartridge of your choice and follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

From a cartridge product page, click on BUILD ASSEMBLY and you will be presented with a listing of compatible manifolds. In the case of main stage and pilot stage cartridges, you can either build a cartridge to cartridge assembly or a cartridge to manifold assembly. Once your choice has been made, follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

Please note that the Assembly Build Process is an automated process. It can be utilized at any time. Pages are generated typically within minutes but delays can occasionally be expected. In the event of a delay, a team at Sun will work to resolve the issue to ensure you receive your information as quickly as possible.

3-way, manually operated, spool directional valve - pilot capacity

Capacity: .25 gpm1 L/min. | Cavity: T-9A

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Technical Features [ + ]

These pilot-stage, directional, 2-position, 3-way valves are manually operated cartridges and are available in two spool configurations; normally open 1 to 2 and normally open 1 to 3. These cartridges are designed for pilot flow applications. Manual operation is achieved via Sun's Twist/Lock manual override mechanism and is designed for intermittent (infrequent) use only.

This valve is designed for intermittent use such as a manual override. The manual control assembly has a mechanical life expectancy of about 10,000 cycles.
The manual control assembly can be easily replaced in the field without removing the cartridge from the manifold or main stage element.
The momentary/twist control option "T" allows the operator to momentarily shift the valve by twisting the knob clockwise and releasing. Once released, the valve returns to its normal position.
The detent/lock control option "L" allows the operator to shift the valve into a mechanically detented position by twisting the knob counter-clockwise. This detented position will be maintained until the operator twists the knob clockwise and allows the valve to return to its normal position.
The dual-operation control option "D" allows the operator to either shift the valve momentarily by twisting the knob clockwise or shift it into a mechanically detented postion by twisting counter-clockwise.
The control on this valve is meant to be operated by a person's hand. The control should not be modified, for instance fastening a lever to the knob. Under no circumstances should the control be operated by other mechanical devices.
Cartridges configured with EPDM seals are for use in systems with phosphate ester fluids. Exposure to petroleum based fluids, greases and lubricants will damage the seals.
Hardened spool and sleeve provide consistent operation, low spool leakage rates and superior wear characteristics.
Incorporates the Sun floating style construction to minimize the possibility of internal parts binding due to excessive installation torque and/or cavity/cartridge machining variations.

Technical Data [ + ]

Note: Data may vary by configuration. See CONFIGURATION section.

Cavity	T-9A
Series	P
Capacity	.25 gpm1 L/min.
Maximum Operating Pressure	5000 psi350 bar
Maximum Valve Leakage at 110 SUS (24 cSt)	10 drops/min.@5000 psi0,7 cc/min.@350 bar
Valve Hex Size	7/8 in.22,2 mm
Valve Installation Torque	20 - 25 lbf ft27 - 33 Nm
Model Weight	.40 lb0,20 kg
Seal kit - Cartridge	Buna: 990109007
Seal kit - Cartridge	EPDM: 990009014
Seal kit - Cartridge	Viton: 990109006

Performance Curves [ + ]

Performance Curve for DBAM: 3-way, manually operated, spool directional valve - pilot capacity

FAQs [ + ]

How big is a drop of hydraulic oil?

There are exactly 250 Sun drops in a cubic inch or 15 in a cc.

Direct acting or pilot operated - what do I use?

Direct-acting valves are used to prevent over pressure, and pilot-operated valves are used to regulate pressure. If you are unsure, use a direct-acting valve. Sun's direct acting valves are very fast, dirt tolerant, stable, and robust. Sun's pilot-operated valves are moderately fast, they have a low pressure rise vs. flow curve, and they are easy to adjust.

What parts of the Sun cartridge valve are field serviceable?

Only external seals are serviceable. Sun offers replacement seal kits for all cartridge models. The applicable kit part number can be found in the product page's Technical Data table or by using our Cartridge Seal Kit search function located under Accessories. Please note: Converting the external seals from one material to another does not ensure fluid compatibility with that material due to the existence of internal seals within the cartridge.

Related Accessories [ + ]