Assembly Build Process

Sun's Assembly Build Process allows you to configure a cartridge and manifold, or main stage and pilot stage cartridge, and build a digital assembly in three dimensional space. The resulting output of this process is the assembly product page, including configuration-specific images, symbols, product information and CAD files for download.

The Assembly Build Process can be accessed from either a cartridge or manifold product page. Only valid choices are allowed.

From a manifold page, you must first choose your cartridge function. Once you choose your function, click on the BUILD ASSEMBLY button below the WHERE TO BUY BUTTON. Once clicked, you will be presented with valid cartridges for your manifold. Select the cartridge of your choice and follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

From a cartridge product page, click on BUILD ASSEMBLY and you will be presented with a listing of compatible manifolds. In the case of main stage and pilot stage cartridges, you can either build a cartridge to cartridge assembly or a cartridge to manifold assembly. Once your choice has been made, follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

Please note that the Assembly Build Process is an automated process. It can be utilized at any time. Pages are generated typically within minutes but delays can occasionally be expected. In the event of a delay, a team at Sun will work to resolve the issue to ensure you receive your information as quickly as possible.

Fixed-orifice, flow fuse valve

Capacity: 15 gpm60 L/min. | Cavity: T-5A

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Technical Features [ + ]

Flow fuse cartridges are used to maintain the position of a hydraulic actuator in the event of a hose or line break. The valve allows flow to and from the actuator but closes instantly if flow from the actuator exceeds the setting of the valve. NOTE: Because the valve responds so rapidly, it is sensitive to any transient flow above the valve setting.

Customer must specify a flow rating. Factory set flow ratings are within +/- 10% of the requested setting.
Valve closes when flow from port 1 to port 2 exceeds the setting of the valve. Valve resets when pressures at port 1 and port 2 are equal.
Flow setting should be at least 25% above maximum normal system flow. Customer must specify flow when ordering valve.
These are spool type valves, therefore there is leakage. Some actuator drift may occur.
Corrosion resistant cartridge valves are intended for use in corrosive environments and are identified by the model code suffix /AP or /LH (see CONFIGURATION section). For further details, please see the Materials of Construction page under TECHNICAL RESOURCES.
Incorporates the Sun floating style construction to minimize the possibility of internal parts binding due to excessive installation torque and/or cavity/cartridge machining variations.

Technical Data [ + ]

Note: Data may vary by configuration. See CONFIGURATION section.

Cavity	T-5A
Series	2
Capacity	15 gpm60 L/min.
Maximum Operating Pressure	5000 psi350 bar
Maximum Valve Leakage at 110 SUS (24 cSt)	3 in³/min.@1000 psi50 cc/min.@70 bar
Valve Hex Size	1 1/8 in.28,6 mm
Valve Installation Torque	45 - 50 lbf ft61 - 68 Nm
Model Weight	.40 lb0,20 kg
Seal kit - Cartridge	Buna: 990203007
Seal kit - Cartridge	Viton: 990203006

Performance Curves [ + ]

Performance Curve for FQEA: Fixed-orifice, flow fuse valve

FAQs [ + ]

Can I use a flow fuse to provide fire protection?

NO! Flow fuses are meant to prevent the uncontrolled movement of an actuator in case of hose failure. To avoid false tripping they must be set above the typical system flow, usually 50% above. On a 4 gpm (15 L/min.) circuit the flow fuse may need to be set at 6 gpm (23 L/min.) to avoid false tripping. Hoses do not normally fail totally, they spring a leak. If the hose springs a 5.5 gpm (21 L/min.) leak the flow fuse will not trip. 5.5 gpm (21 L/min.) of hydraulic fluid will feed a fire that would heat a small town in Ohio (Denmark) in January!

How should I choose the setting of a flow fuse?

It is very, very difficult to predict the transient flows in a system. We say at least 25% above maximum normal system flow and should say 50%. Don’t back yourself into a corner by sizing a flow fuse at the top end of its range unless you can test it. If you have an FQCA in a 4 gpm (15 L/min.) circuit, set at 6 gpm (23 L/min.) and it false trips, you are out of luck. Select an FQEA and leave yourself some room for tuning.

Every time I try to lower my load the flow fuse trips. What's wrong?

What's wrong is that every time you start to lower your load, you get a flow transient that exceeds the setting of the flow fuse and trips it. Sun's flow fuses are very consistent and very fast.

How big is a drop of hydraulic oil?

There are exactly 250 Sun drops in a cubic inch or 15 in a cc.

Can I use a flow fuse to prevent the loss of oil?

NO! Flow fuses are meant to prevent the uncontrolled movement of an actuator in case of hose failure.

What parts of the Sun cartridge valve are field serviceable?

Only external seals are serviceable. Sun offers replacement seal kits for all cartridge models. The applicable kit part number can be found in the product page's Technical Data table or by using our Cartridge Seal Kit search function located under Accessories. Please note: Converting the external seals from one material to another does not ensure fluid compatibility with that material due to the existence of internal seals within the cartridge.

Additional Resources [ + ]

Highlights

Technical Tips

Manufacturing Sun Cartridge Cavities (522.27 KB)
Circuit Savers (466.24 KB)

Technical Information

FQEA | Cartridges » Flow Control » Flow fuse | Sun Hydraulics

Assembly Build Process

Assembly Build Process

Fixed-orifice, flow fuse valve

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