Two pump high-low unloading assembly
|E, E/S||HI, LO & T: 1" NPTF; GH & GL: 1" NPTF; Gage Ports: 1/4" NPTF;|
|F, F/S||HI, LO & T: 1 1/4" NPTF; GH & GL: 1 1/4" NPTF; Gage Ports: 1/4" NPTF;|
|M, M/S||HI, LO & T: SAE 16; GH & GL: SAE 16; Gage Ports: 1/4" NPTF;|
|N, N/S||HI, LO & T: SAE 20; GH & GL: SAE 20; Gage Ports: 1/4" NPTF;|
|X, X/S||HI, LO & T: 1" BSPP; GH & GL: 1" BSPP; Gage Ports: 1/4" BSPP;|
|Y, Y/S||HI, LO & T: 1 1/4" BSPP; GH & GL: 1 1/4" BSPP; Gage Ports: 1/4" BSPP;|
This assembly allows the smooth unloading of a low-pressure / high-flow pump in a 2 pump high-low system. This type of system utilizes the flow of 2 pumps to provide rapid speed to an actuator. Once resistance is encountered, and the requirement switches from high speed to high force / torque, then the low-pressure / high-flow pump is unloaded back to tank at minimum pressure and all the available horsepower is directed to the high-pressure / low-flow pump. This assembly also provides a system relief valve.
- The counterbalance valve in this assembly is not acting as a counterbalance valve; it is acting as a pressure sensitive unloading valve. The setting, however, relates to the counterbalance world. With the CB*A set at 4000 psi (280 bar), the circuit will start to unload with about 1000 psi (70 bar) of pressure and will fully unload somewhere above 1400 psi (90 bar).
- Turn adjustment clockwise to decrease setting of the counterbalance valve.
- Backpressure at port 2 of the counterbalance valve adds to the effective relief setting at a ratio of 1 plus the pilot ratio times the backpressure.
- Counterbalance valve reseat exceeds 85% of set pressure when the valve is standard set. Settings lower than the standard set pressure may result in lower reseat percentages.
- Back pressure on the tank port (port 2) of the relief valve is directly additive to the valve setting at a 1:1 ratio.
|Body Type||Line mountLine mount|
|Capacity||60 gpm240 L/min.|
|Mounting Hole Thread||.375-16 UNC - 2B in..375-16 UNC - 2B in.|
|Mounting Hole Depth||.75 in.19 mm|
|Mounting Hole Quantity||22|
There are exactly 250 Sun drops in a cubic inch or 15 in a cc.
Direct-acting valves are used to prevent over pressure, and pilot-operated valves are used to regulate pressure. If you are unsure, use a direct-acting valve. Sun's direct acting valves are very fast, dirt tolerant, stable, and robust. Sun's pilot-operated valves are moderately fast, they have a low pressure rise vs. flow curve, and they are easy to adjust.
- Important: Carefully consider the maximum system pressure. The pressure rating of the manifold is dependent on the manifold material, with the port type/size a secondary consideration. Manifolds constructed of aluminum are not rated for pressures higher than 3000 psi (210 bar), regardless of the port type/size specified.
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