Assembly Build Process

Sun's Assembly Build Process allows you to configure a cartridge and manifold, or main stage and pilot stage cartridge, and build a digital assembly in three dimensional space. The resulting output of this process is the assembly product page, including configuration-specific images, symbols, product information and CAD files for download.

The Assembly Build Process can be accessed from either a cartridge or manifold product page. Only valid choices are allowed.

From a manifold page, you must first choose your cartridge function. Once you choose your function, click on the BUILD ASSEMBLY button below the WHERE TO BUY BUTTON. Once clicked, you will be presented with valid cartridges for your manifold. Select the cartridge of your choice and follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

From a cartridge product page, click on BUILD ASSEMBLY and you will be presented with a listing of compatible manifolds. In the case of main stage and pilot stage cartridges, you can either build a cartridge to cartridge assembly or a cartridge to manifold assembly. Once your choice has been made, follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

Please note that the Assembly Build Process is an automated process. It can be utilized at any time. Pages are generated typically within minutes but delays can occasionally be expected. In the event of a delay, a team at Sun will work to resolve the issue to ensure you receive your information as quickly as possible.

24 VDC coil with Metri-Pack, Series 150-2M connector without TVS Diode

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Technical Features [ + ]

This DC coil does not include a TVS surge suppression diode. Coils without TVS diodes should only be used when surge suppression is included elsewhere in the electrical system.
The Metri-Pack, Series 150-2M connector satisfies the requirements of thermal shock tests. In this test, the coil is energized to achieve its stabilized temperature and then immediately immersed into ice cold water. This process is repeated 5 times, after which, the insulation resistance of the coils should not fall below 10 megaohms.
For optimum proportional performance, an amplifier with current sensing and adjustable dither should be used. Dither should be adjustable between 100 - 250 Hz.
Coil windings utilize Class N, (392° F [200 °C] rated) magnet wire.
The external steel shell is plated with clear zinc trivalent.
IP rating is dependent on the coil connector and the mating connector used.
Power cable with mating connector is required and is not included with product.
RoHS compliant. Restricted materials less than 0.1% total by weight.

Technical Data [ + ]

Maximum Coil Temperature at 68ºF (20ºC) Ambient	218ºF (105ºC)218ºF (105ºC)
Arc Suppression (TVS)	NoneNone
Power Consumption (cold) - at rated voltage	22 watts22 watts
Maximum Ambient Temperature	122 °F50 °C
Voltage/Frequency	24 VDC24 VDC
Operating Voltage Range	+/- 10% nominal+/- 10% nominal
Duty Cycle Rating	100 %100 %
Connector	Metripack Series 150-2MMetripack Series 150-2M
Connector Environment Rating	IP69KIP69K
Solenoid Tube Diameter	.75 in.19 mm
Coil Nut Torque	4.5 lbf in.0,5 Nm

Proportional Performance Data [ + ]

Maximum Current	590 mA590 mA
Nominal Coil Resistance at 122ºF (50ºC) Stabilized	37.2 ±5% ohms37.2 ±5% ohms
Nominal Coil Resistance at 68ºF (20ºC) Cold	26.2 ±5% ohms26.2 ±5% ohms

Used With [ + ]

What models can this kit be used with?

DFCA
2-way, 2-stage, solenoid-operated directional poppet valve - flow 1-2
DFCB
2-way, 2-stage, solenoid-operated directional poppet valve - flow 2-1
DFDB
2-way, 2-stage, solenoid-operated directional poppet valve - flow 2-1
DFFA
2-way, 2-stage, solenoid-operated directional poppet valve - flow 1-2
DFFB
2-way, 2-stage, solenoid-operated directional poppet valve - flow 2-1
FPFK Pilot-operated, normally closed, electro-proportional throttle with reverse flow check
FPHK Pilot-operated, normally closed, electro-proportional throttle with reverse flow check
PRDL
Electro-proportional, direct-acting, pressure reducing/relieving valve with open transition
RBAP Electro-proportional relief valve - pilot capacity

Additional Resources [ + ]

Highlights

Technical Information

Environmental Test Specification for Electrical and Electronic Co (254.61 KB)
Sun's Floating Style Screw-In Cartridge (1.06 MB)
CE Declaration of Conformity - XMD 12-2017 (133.69 KB)
XMD Coil Clip Installation Guide (749.23 KB)

770824N | Accessories » Coils | Sun Hydraulics

Assembly Build Process

Assembly Build Process

24 VDC coil with Metri-Pack, Series 150-2M connector without TVS Diode

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