Assembly Build Process

Sun's Assembly Build Process allows you to configure a cartridge and manifold, or main stage and pilot stage cartridge, and build a digital assembly in three dimensional space. The resulting output of this process is the assembly product page, including configuration-specific images, symbols, product information and CAD files for download.

The Assembly Build Process can be accessed from either a cartridge or manifold product page. Only valid choices are allowed.

From a manifold page, you must first choose your cartridge function. Once you choose your function, click on the BUILD ASSEMBLY button below the WHERE TO BUY BUTTON. Once clicked, you will be presented with valid cartridges for your manifold. Select the cartridge of your choice and follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

From a cartridge product page, click on BUILD ASSEMBLY and you will be presented with a listing of compatible manifolds. In the case of main stage and pilot stage cartridges, you can either build a cartridge to cartridge assembly or a cartridge to manifold assembly. Once your choice has been made, follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

Please note that the Assembly Build Process is an automated process. It can be utilized at any time. Pages are generated typically within minutes but delays can occasionally be expected. In the event of a delay, a team at Sun will work to resolve the issue to ensure you receive your information as quickly as possible.

Maximum setting limiter with tri-grip handknob control kit for corrosion resistant models, Y control

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Technical Features [ + ]

Sun now offers its latest in hand knob control. This ergonomically designed, tri-grip handknob incorporates dual functionality in one package. It can be used to achieve full range control (five turns) or can be used to limit the maximum allowable setting.

For use on Series 1, 2, 3, and 4 Sun Cartridges with an L or O adjustment control (except for counterbalance and RD** relief valves).
The installation of this kit is intended to be permanent. Once assembled to the cartridge, it cannot be easily readjusted or disassembled.
When used for full range control, the handknob installs easily over the existing L control with no disassembly required. Note: When used as a Maximum Setting Limiter, some disassembly is required. See installation instructions in the Notes tab.
Provides a robust and rigid attachment between the handknob and the adjust screw.
Handknob is constructed of an engineered plastic with a brass threaded insert. Lock knob also constructed of stainless steel.

Technical Data [ + ]

Cartridge Control	L and O ControlsL and O Controls
For Cartridge Models	All Models with an L or O adjustment control (Except Series 0 and Counterbalance)All Models with an L or O adjustment control (Except Series 0 and Counterbalance)
Material	Plastic tri-grip handknob with stainless steel lock knobPlastic tri-grip handknob with stainless steel lock knob

Notes [ + ]

1a. - When used for full range control, remove stop wire and existing nut. Install new Lock Knob and reinstall stop wire above the Lock Knob.
2a - Install Handknob sub-assembly until contact is made with the snap ring (on flow controls which have no stop ring, ensure valve can be shut using handknob). Proceed to Step 4.
1b - When used as a maximum setting limiter, set valve at maximum setting and tighten locknut (80-90 lbf in.).
2b - Install Lock Knob by snapping on to the locknut.
3b - Install Handknob sub-assembly until it bottoms out on LockKnob.
4 - Insert Pins through Cap and install Cap onto Handknob. Drive pins in until flush with top of Cap.

Additional Resources [ + ]

Highlights

Sun’s Maximum Setting Limiter

Technical Information

Sun's Floating Style Screw-In Cartridge (1.06 MB)

991040 | Accessories » Cartridge Control Options | Sun Hydraulics

Assembly Build Process

Assembly Build Process

Maximum setting limiter with tri-grip handknob control kit for corrosion resistant models, Y control

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