Assembly Build Process

Sun's Assembly Build Process allows you to configure a cartridge and manifold, or main stage and pilot stage cartridge, and build a digital assembly in three dimensional space. The resulting output of this process is the assembly product page, including configuration-specific images, symbols, product information and CAD files for download.

The Assembly Build Process can be accessed from either a cartridge or manifold product page. Only valid choices are allowed.

From a manifold page, you must first choose your cartridge function. Once you choose your function, click on the BUILD ASSEMBLY button below the WHERE TO BUY BUTTON. Once clicked, you will be presented with valid cartridges for your manifold. Select the cartridge of your choice and follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

From a cartridge product page, click on BUILD ASSEMBLY and you will be presented with a listing of compatible manifolds. In the case of main stage and pilot stage cartridges, you can either build a cartridge to cartridge assembly or a cartridge to manifold assembly. Once your choice has been made, follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

Please note that the Assembly Build Process is an automated process. It can be utilized at any time. Pages are generated typically within minutes but delays can occasionally be expected. In the event of a delay, a team at Sun will work to resolve the issue to ensure you receive your information as quickly as possible.

Cap with sealed adjustment and lockwire control kit, R control

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Technical Features [ + ]

Sun offers an R control replacement kit with the added benefit of maintaining min/max setting. This kit includes a sealed cap with lockwire and a stop ring where applicable. This kit can also be used to replace a J, M, and Q control.

Shelf life for Viton seals is 20 years from package date. Package date is printed on packaging material.

Technical Data [ + ]

Seal Material	VitonViton
For Cartridge Models	Series 1, 2 & 3 Counterbalance valves (excluding X controls)Series 1, 2 & 3 Counterbalance valves (excluding X controls)
Material	Zinc Plated SteelZinc Plated Steel
Locknut Hex Size	5/8 in.16 mm

Notes [ + ]

Release pressure within the valve.
Set valve to minimum adjustment.
Remove original wire stop ring (where applicable) and locknut.
With face seal in groove, thread locknut onto adjust screw until it bottoms out on hex body.
Torque locknut to 108 lbf in. (12 Nm) while keeping adjustment secure.
Adjust valve to desired setting and install wire stop ring (where applicable).
Install cap onto locknut, ensuring second locknut seal is in groove below thread. Tighten to 108 lbf in. (12 Nm).

Additional Resources [ + ]

Highlights

Sun’s Maximum Setting Limiter

Technical Information

Sun's Floating Style Screw-In Cartridge (1.06 MB)

991061 | Accessories » Cartridge Control Options | Sun Hydraulics

Assembly Build Process

Assembly Build Process

Cap with sealed adjustment and lockwire control kit, R control

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