Assembly Build Process

Sun's Assembly Build Process allows you to configure a cartridge and manifold, or main stage and pilot stage cartridge, and build a digital assembly in three dimensional space. The resulting output of this process is the assembly product page, including configuration-specific images, symbols, product information and CAD files for download.

The Assembly Build Process can be accessed from either a cartridge or manifold product page. Only valid choices are allowed.

From a manifold page, you must first choose your cartridge function. Once you choose your function, click on the BUILD ASSEMBLY button below the WHERE TO BUY BUTTON. Once clicked, you will be presented with valid cartridges for your manifold. Select the cartridge of your choice and follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

From a cartridge product page, click on BUILD ASSEMBLY and you will be presented with a listing of compatible manifolds. In the case of main stage and pilot stage cartridges, you can either build a cartridge to cartridge assembly or a cartridge to manifold assembly. Once your choice has been made, follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

Please note that the Assembly Build Process is an automated process. It can be utilized at any time. Pages are generated typically within minutes but delays can occasionally be expected. In the event of a delay, a team at Sun will work to resolve the issue to ensure you receive your information as quickly as possible.

740 Series dual twist/lock operation, manual override control kit, D control

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Technical Features [ + ]

The dual manual override is a rotary, hand-actuated device for use on Sun's (full flow solenoid valves and FLeX series valves). The hand knob is constructed of a reinforced plastic for durability, heat resistance, and stability in varying environmental conditions and is suitable for operation with a gloved hand. The override assembly incorporates a sealed-construction design thereby preventing the introduction of debris and other damaging contamination. Once installed on a Sun solenoid valve, the override feature allows the operator to manually shift the de-energized valve. Solenoid cartridges may be ordered in this configuration by specifying a "D" control in the cartridge model number. Sun kits for field conversion are also available. Please note that valves with the dual manual override are not suitable for load holding applications.

The dual operation override option "D" allows the operator to either shift momentarily by turning clockwise or place it in the detent postion by turning counter-clockwise.
The manual control assembly has a mechanical life expectancy of approximately 7,000 cycles.
For proper operation of the twist-type manual overrides, it is important to grasp the cap fully before turning.

Technical Data [ + ]

Material	Black plastic and aluminumBlack plastic and aluminum
Description	Dual (Twist/Lock) Operation (Option D)Dual (Twist/Lock) Operation (Option D)
Operating Torque	15 lbf in.15 lbf in.

Used With [ + ]

What models can this kit be used with?

DBAF 3-way solenoid-operated directional spool valve - pilot capacity (740 Series)
DFBD FLeX Series 2-way, 2-stage, solenoid-operated directional poppet valve with reverse flow check - flow 2-1, 3000 psi (210 bar)
DFBE FLeX Series 2-way, 2-stage, solenoid-operated directional poppet valve with reverse flow check - flow 2-1, 3000 psi (210 bar)
DFBF FLeX Series 2-way, 2-stage, solenoid-operated directional poppet valve with reverse flow check - flow 2-1
DFBG FLeX Series 2-way, 2-stage, solenoid-operated directional poppet valve with reverse flow check - flow 2-1
DLDF 2-way, solenoid-operated directional spool valve (740 Series)
DTAF FLeX Series 2-way, direct-acting, solenoid-operated directional blocking poppet valve
DTBF FLeX Series 2-way, direct-acting, solenoid-operated directional blocking poppet valve
DTDF 2-way, direct-acting, solenoid-operated directional blocking poppet valve (740 Series)
DWBF FLeX Series 3-way, direct-acting, solenoid-operated directional blocking poppet valve
DWDF 3-way, direct-acting, solenoid-operated directional poppet valve (740 Series)

Notes [ + ]

Ensure o-ring is installed in bottom of the manual override assembly.
Remove existing coil nut from end of solenoid tube.
Thread the manual override assy on to the end of the solenoid tube. Point coil connector in desired position before hand tightening the manual override assy.
Note: Thread lock may be used if anticipated conditions warrant.

Additional Resources [ + ]

Highlights

Sun’s Maximum Setting Limiter

Technical Information

Sun's Floating Style Screw-In Cartridge (1.06 MB)

991285 | Accessories » Cartridge Control Options | Sun Hydraulics

Assembly Build Process

Assembly Build Process

740 Series dual twist/lock operation, manual override control kit, D control

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