Assembly Build Process

Sun's Assembly Build Process allows you to configure a cartridge and manifold, or main stage and pilot stage cartridge, and build a digital assembly in three dimensional space. The resulting output of this process is the assembly product page, including configuration-specific images, symbols, product information and CAD files for download.

The Assembly Build Process can be accessed from either a cartridge or manifold product page. Only valid choices are allowed.

From a manifold page, you must first choose your cartridge function. Once you choose your function, click on the BUILD ASSEMBLY button below the WHERE TO BUY BUTTON. Once clicked, you will be presented with valid cartridges for your manifold. Select the cartridge of your choice and follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

From a cartridge product page, click on BUILD ASSEMBLY and you will be presented with a listing of compatible manifolds. In the case of main stage and pilot stage cartridges, you can either build a cartridge to cartridge assembly or a cartridge to manifold assembly. Once your choice has been made, follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

Please note that the Assembly Build Process is an automated process. It can be utilized at any time. Pages are generated typically within minutes but delays can occasionally be expected. In the event of a delay, a team at Sun will work to resolve the issue to ensure you receive your information as quickly as possible.

2-port energy harvester valve

Capacity: | Cavity: T-16A

Expand All

Technical Features [ + ]

This valve is a 2 port cartridge designed to convert hydraulic power from your application into electrical power. The valve accepts flow from Port 1 to Port 2 and outputs a 3-phase AC voltage signal.

Power cable with mating connector is required (not included).
The valve exhibits up to 6 drops per hour of internal leakage into the electronics housing. The auxiliary drain port must be gravity fed and therefore remain at atmospheric pressure to prevent submersion of the electronics.
Valve must be installed in an upright or horizontal orientation. When installed horizontally, the collar should be positioned so that the drain is oriented downward.
This product can handle a maximum of 200 PSI (14 bar) at port 2 and is designed to harvest energy from fluid destined to return to tank.
Higher electrical loads and lower Port 2 pressure have a positive effect in reducing leakage.
In addition to elevated leakage, higher than rated pressures at Port 2 result in a reduction in the power output.
The electrical output is unregulated. Most applications will require external rectification/regulation.
Meets new NFPA test standard T2.6.1 R2014 for fatigue and burst pressure ratings.
Zinc-nickel plating standard for 1000-hour salt fog protection.
Only 3 pins of the Deutsch DT04-4P Connector are used. The 4th pin is unused. Please see pinout for reference.
Do not apply installation torque to the anodized aluminum motor housing.
This valve is CE compliant. It meets the requirements for RF Radiated Emissions (IEC 61000-6-4), Radiated Immunity (IEC 61000-4-3), and Magnetic Field Immunity (IEC 61000-4-8).
When torquing this cartridge into its cavity, a crow’s foot wrench or similar will be required since the motor housing precludes the use of a deep socket wrench.

Technical Data [ + ]

Note: Data may vary by configuration. See CONFIGURATION section.

Cavity	T-16A
Series	3
Number of Outputs	11
Vibration	33.3 Hz 6.8g Peak (Spec: S-367 Section 11.0)33.3 Hz 6.8g Peak (Spec: S-367 Section 11.0)
Shock	49g Peak (Spec: S-367 Section 12.0)49g Peak (Spec: S-367 Section 12.0)
Maximum Ambient Temperature	160 °F160 °F
Minimum Flow Rate to Harvest Energy (No Load)	10 gpm40 L/min.
Maximum Flow Rate	50 gpm200 L/min.
External Drain Port Interface	4mm PTC Connector4mm PTC Connector
External Drain Port Leakage Rate	6 drops/hr6 drops/hr
Output Voltage - Maximum Flow Rate	30 VDC (After Rectification)30 VDC (After Rectification)
Termination	Deutsch DT04-4PDeutsch DT04-4P
Maximum Load Current	3A3A
Maximum Operating Pressure (Port 2)	200 psi14 bar
Duty Cycle Rating	100 %100 %
Connector	4-Pin Deutsch (3 Phase AC Output)4-Pin Deutsch (3 Phase AC Output)
Valve Hex Size	1 1/4 in.31,8 mm
Valve Installation Torque	150 - 160 lbf ft203 - 217 Nm
Model Weight	2.36 lb2.36 lb
IP Rating	IP69KIP69K
Seal kit - Cartridge	Viton: 990316006

Performance Curves [ + ]

Performance Curve for EVEC: 2-port energy harvester valve

FAQs [ + ]

How big is a drop of hydraulic oil?

There are exactly 250 Sun drops in a cubic inch or 15 in a cc.

What parts of the Sun cartridge valve are field serviceable?

Only external seals are serviceable. Sun offers replacement seal kits for all cartridge models. The applicable kit part number can be found in the product page's Technical Data table or by using our Cartridge Seal Kit search function located under Accessories. Please note: Converting the external seals from one material to another does not ensure fluid compatibility with that material due to the existence of internal seals within the cartridge.

How do I convert the 3-phase AC signal into a DC voltage output?

The three phase AC output can be converted to DC with a full-wave bridge rectifier. The output voltage will be dependent on the flow rate.

How do I use the Energen as the power supply for a constant DC voltage system?

Raw output from the Energen is both unregulated and unrectified. Power conditioning requirements will include rectification of the AC signal and voltage regulation to supply steady DC input to an electrical system. The specifics of power conditioning will depend on the requirements of your system. Sun can provide suggestions for a streamlined solution for 12 V systems. Please visit our tech tips for more information or contact tech support.

Additional Resources [ + ]

Highlights

Technical Tips

Manufacturing Sun Cartridge Cavities (522.27 KB)

Technical Information

EVEC | Cartridges » Specialty » Energy Harvester | Sun Hydraulics

Assembly Build Process

Assembly Build Process

2-port energy harvester valve

Footer