Assembly Build Process

Sun's Assembly Build Process allows you to configure a cartridge and manifold, or main stage and pilot stage cartridge, and build a digital assembly in three dimensional space. The resulting output of this process is the assembly product page, including configuration-specific images, symbols, product information and CAD files for download.

The Assembly Build Process can be accessed from either a cartridge or manifold product page. Only valid choices are allowed.

From a manifold page, you must first choose your cartridge function. Once you choose your function, click on the BUILD ASSEMBLY button below the WHERE TO BUY BUTTON. Once clicked, you will be presented with valid cartridges for your manifold. Select the cartridge of your choice and follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

From a cartridge product page, click on BUILD ASSEMBLY and you will be presented with a listing of compatible manifolds. In the case of main stage and pilot stage cartridges, you can either build a cartridge to cartridge assembly or a cartridge to manifold assembly. Once your choice has been made, follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

Please note that the Assembly Build Process is an automated process. It can be utilized at any time. Pages are generated typically within minutes but delays can occasionally be expected. In the event of a delay, a team at Sun will work to resolve the issue to ensure you receive your information as quickly as possible.

2-way, pilot-shifted, dual path, proportional throttle with position switch

Capacity: 30 gpm120 L/min. | Cavity: T-52AD

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Technical Features [ + ]

This valve is a 2-way, 2-position proportional throttle. Ports 2 and 3 are normally closed. Pilot pressure at port 1 creates a metering orifice between port 2 and 3 that is proportional to the pressure at 1. The metering passage is self-compensating.

This valve uses a dual-path design. Ports 2 and 3 incorporate a double-port area.

This valve incorporates a position switch to provide confirmation that the valve is closed.

This cartridge is supplied as a sealed, factory set unit and is not field serviceable. Any tampering will violate the product warranty.
Position switch is CE approved.
When torquing this cartridge into its cavity, a crow's foot wrench or similar will be required since the position switch precludes the use of a deep socket wrench.
These valves may be pressure compensated by an external, modulating, logic element. Use LR_C-XHN for a bypass circuit or LP_C-XHN for a restrictive circuit.
The valve provides a degree of self-compensation and may be used as a flow control. To increase the accuracy of flow control, an external, modulating, logic element can be used to maintain a constant flow over a wider range of flows and pressures. See performance curves for additional information.
Accurate pressure compensated control requires that a constant pressure differential be maintained across the valve.
An optional protective cover, with mounting hardware included, may be ordered separately. See kit number: 991-043.
Ports 1 and 4 should be limited to 500 psi (35 bar).
Pressure at port 4 directly opposes pressure at port 1.
Incorporates the Sun floating style construction to minimize the possibility of internal parts binding due to excessive installation torque and/or cavity/cartridge machining variations.

Technical Data [ + ]

Note: Data may vary by configuration. See CONFIGURATION section.

Cavity	T-52AD
Series	2
Capacity	30 gpm120 L/min.
Maximum Operating Pressure	5000 psi350 bar
Pilot Pressure Required to Shift Valve	50 - 120 psi3,5 - 8 bar
Pilot Pressure Required for Full Shift at Rated Flow	290 - 340 psi20 - 23 bar
Maximum Valve Leakage at 110 SUS (24 cSt)	5 in³/min.@1000 psi80 cc/min.@70 bar
Pilot Volume Displacement	.05 in³0,82 cc
Valve Hex Size	1 1/8 in.28,6 mm
Valve Installation Torque	45 - 50 lbf ft61 - 68 Nm
Seal kit - Cartridge	Buna: 990152007
Seal kit - Cartridge	Viton: 990152006

Switch Specifications [ + ]

Note: Data may vary by configuration. See CONFIGURATION section.

Supply Voltage	20-30 VDC20-30 VDC
Operating Temperature Range	-25 to 80 °C-25 to 80 °C
Vibration	≥ 50g, 0-500 impulses/sec≥ 50g, 0-500 impulses/sec
Shock	>50 g, 1ms>50 g, 1ms
Reverse Polarity Protection	YesYes
Maximum Output Load	≤ 400 mA, Duty Ratio 100%≤ 400 mA, Duty Ratio 100%
Short Circuit Protection	Yes, Load Short UnlimitedYes, Load Short Unlimited
Turn On Time	≤ 25 ms≤ 25 ms
Hysteresis	35 %35 %
Thermal Shift - 0 to 80 °C ≤ ±	.004 in.0,1 mm
EMC	DIN EN 61000-6-1/2/3/4DIN EN 61000-6-1/2/3/4
Connector	M12 X 1 (4) PinM12 X 1 (4) Pin
Connector Environment Rating	IP65IP65

Performance Curves [ + ]

Performance Curve for FTDAZ: 2-way, pilot-shifted, dual path, proportional throttle with position switch

FAQs [ + ]

How big is a drop of hydraulic oil?

There are exactly 250 Sun drops in a cubic inch or 15 in a cc.

What parts of the Sun cartridge valve are field serviceable?

Only external seals are serviceable. Sun offers replacement seal kits for all cartridge models. The applicable kit part number can be found in the product page's Technical Data table or by using our Cartridge Seal Kit search function located under Accessories. Please note: Converting the external seals from one material to another does not ensure fluid compatibility with that material due to the existence of internal seals within the cartridge.

Related Models [ + ]

FTDA2-way, pilot-shifted, dual path, proportional throttle

Notes [ + ]

When installed in Sun's standard T-52A line mount manifold, plug unused ports and expect higher pressure drops.

Additional Resources [ + ]

Highlights

Technical Tips

Manufacturing Sun Cartridge Cavities (522.27 KB)

Technical Information

FTDAZ | Electronics » Position Indication » Position Indication | Sun Hydraulics

Assembly Build Process

Assembly Build Process

2-way, pilot-shifted, dual path, proportional throttle with position switch

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