Assembly Build Process

Sun's Assembly Build Process allows you to configure a cartridge and manifold, or main stage and pilot stage cartridge, and build a digital assembly in three dimensional space. The resulting output of this process is the assembly product page, including configuration-specific images, symbols, product information and CAD files for download.

The Assembly Build Process can be accessed from either a cartridge or manifold product page. Only valid choices are allowed.

From a manifold page, you must first choose your cartridge function. Once you choose your function, click on the BUILD ASSEMBLY button below the WHERE TO BUY BUTTON. Once clicked, you will be presented with valid cartridges for your manifold. Select the cartridge of your choice and follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

From a cartridge product page, click on BUILD ASSEMBLY and you will be presented with a listing of compatible manifolds. In the case of main stage and pilot stage cartridges, you can either build a cartridge to cartridge assembly or a cartridge to manifold assembly. Once your choice has been made, follow the instructions at the top of the page. If your particular combination has been generated before, the resulting assembly page will be available immediately. If not, you will be asked to enter your email address. Once the page is complete, an email will be sent to you including a link to the assembly product page.

Please note that the Assembly Build Process is an automated process. It can be utilized at any time. Pages are generated typically within minutes but delays can occasionally be expected. In the event of a delay, a team at Sun will work to resolve the issue to ensure you receive your information as quickly as possible.

2-way, manually operated, directional poppet valve with overlap

Capacity: 6 gpm23 L/min. | Cavity: T-13A

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Technical Features [ + ]

This manually operated, 2-position, 2-way directional cartridge is a direct-acting, poppet-style valve used to control the direction of flow in a hydraulic circuit. The valve is only available in a normally closed configuration. Manual operation is achieved via Sun's Twist/Lock manual override mechanism and is designed for intermittent (infrequent) use only. Due to the poppet-style construction, this valve has extremely low leakage.

Many poppet style directional valves pass a small amount of fluid when the pressure across them changes suddenly. This is due to the compressibility of the fluid. This valve has been designed to prevent this from happening.

This valve is designed for intermittent use such as a manual override. The manual control assembly has a mechanical life expectancy of approximately 7,000 cycles.
The momentary/twist control option "T" allows the operator to momentarily shift the valve by twisting the knob clockwise and releasing. Once released, the valve returns to its normal position.
The detent/lock control option "L" allows the operator to shift the valve into a mechanically detented position by twisting the knob counter-clockwise. This detented position will be maintained until the operator twists the knob clockwise and allows the valve to return to its normal position. Please note that the detented position is for temporary shifting only and not intended to be a permanent detent.
The dual-operation control option "D" allows the operator to either shift the valve momentarily by twisting the knob clockwise or shift it into a mechanically detented postion by twisting counter-clockwise. Please note that the detented position is for temporary shifting only and not intended to be a permanent detent.
The control on this valve is meant to be operated by a person's hand. The control should not be modified, for instance fastening a lever to the knob. Under no circumstances should the control be operated by other mechanical devices.
Valves exhibit extremely low leakage rates; less than 10 drops/min. @ 5000 psi (0,7 cc/min @350 bar).
This valve is suitable for load holding applications. The detent mechanism in the manual override is meant for temporary actuation only.
Provides a combination seat/spool design for increased sealing integrity.
Incorporates the Sun floating-style construction to minimize the possibility of internal parts binding due to excessive installation torque and/or cavity/cartridge machining variations.

Technical Data [ + ]

Note: Data may vary by configuration. See CONFIGURATION section.

Cavity	T-13A
Series	1
Capacity	6 gpm23 L/min.
Maximum Operating Pressure	5000 psi350 bar
Maximum Valve Leakage at 110 SUS (24 cSt)	10 drops/min.@5000 psi0,7 cc/min.@350 bar
Operating Torque	10 lbf in.1,2 Nm
Valve Hex Size	7/8 in.22,2 mm
Valve Installation Torque	30 - 35 lbf ft41 - 47 Nm
Seal kit - Cartridge	Buna: 990413007
Seal kit - Cartridge	Polyurethane: 990413002
Seal kit - Cartridge	Viton: 990413006

Performance Curves [ + ]

Performance Curve for DTCM: 2-way, manually operated, directional poppet valve with overlap

FAQs [ + ]

Direct acting or pilot operated - what do I use?

Direct-acting valves are used to prevent over pressure, and pilot-operated valves are used to regulate pressure. If you are unsure, use a direct-acting valve. Sun's direct acting valves are very fast, dirt tolerant, stable, and robust. Sun's pilot-operated valves are moderately fast, they have a low pressure rise vs. flow curve, and they are easy to adjust.

How big is a drop of hydraulic oil?

There are exactly 250 Sun drops in a cubic inch or 15 in a cc.

What parts of the Sun cartridge valve are field serviceable?

Only external seals are serviceable. Sun offers replacement seal kits for all cartridge models. The applicable kit part number can be found in the product page's Technical Data table or by using our Cartridge Seal Kit search function located under Accessories. Please note: Converting the external seals from one material to another does not ensure fluid compatibility with that material due to the existence of internal seals within the cartridge.

Related Accessories [ + ]