Reduce Shock with Solenoid Soft Shift Option
- All of Sun's solenoid tubes utilize a wetted armature design. By placing an orifice in the armature, the displaced oil can be metered as it moves from one position to another. By dampening the armature movement, the hydraulic response is in turn also dampened, thus reducing hydraulic shock in decompression applications.
- Sun's soft shift option is available for all DL**, DM**, DN**, DT**, DW**, DAAL, and DBAL models.
- In some applications, expensive proportional valves are used to reduce system shock due to abrupt valve shift. In many of these applications, soft shift valves can provide a more economical solution.
- Spool valves utilizing Sun's precision spool/sleeve design are available for 2, 3, 4, and 6-way applications. A poppet style valve is also available in the 2 and 3-way configuration when lower leakage is a requirement.
- Soft shift solenoid operated directional valves can be used in conjunction with other pressure control functions. For example, Sun's vented relief valves (models RV*A, RV*D, RV*S, and RV*T) can be controlled via a soft shift pilot switching valve. Below is an example showing RVEA with DAALS.
Applying Soft Shift Solenoid Operated Valves
- When using soft shift solenoids, it is recommended that inlet flow be routed to port one. If port one is routed to tank, then a check valve is required to keep the oil from draining out of the solenoid tube. (Please note that oil must be maintained in the solenoid tube for the soft shift effect to occur.)
- Before choosing between the poppet or spool style valve, acceptable leakage rates must be considered.
- Full flow poppet style valves have low leakage rates, typically less than 10 drops per minute at 5000 psi (350 bar). (They can be used in load holding applications.)
- Full flow spool style valves can have leakage rates of 10 in3 (160 cc) per minute at 3000 psi (210 bar).
- Pilot capacity spool valves also have low leakage rates, less that 10 drops per minute at 5000 psi (350 bar).
- Please note that soft shift solenoid operated cartridges operate at a reduced capacity when compared with the standard versions.
Performance characteristics and response time
- Response time is defined as the time elapsed between energizing the valve and when pressure can be sensed.
- Response times will vary depending on fluid temperatures and viscosity, system capacitance, and rates of pressure rise. Unless coil current is controlled, solenoid force will vary based on coil temperature. It is important to consider these variables when specifying valves for a particular application.
- Despite these variations in measured times, users can be sure the valves will have a softer shift and the performance advantages this offers.
**Please see the Technical Tips for Solenoid Operated Directional Valves for additional information.**
- Explore Sun's full line of soft shift solenoid valves and compatible manifolds using our Sun Product Selector. Under Function, select solenoid-operated directional. Then under Cartridge Descriptors, select soft shift. Refine the selection further with the additional filters available if desired.
- Solenoid Operated Cartridge Valve Brochures (pdf) - inch, metric
- Sun also offers a full line of soft relief valves. These can be located using the Sun Product Selector tool as well.