Synchronizing, flow divider-combiner valve assembly
Symbols
Port Headings and Sizes [ + ]
Modifiers | Ports |
MBJ, /10, /11, /15, /16, /V | Ports 2 & 4: SAE 6; |
MBJ/1A, /1B, /1F, /1G, /M, /Z | Ports 2 & 4: 1/4" BSPP; |
Cartridge Technical Features [ + ]
Synchronizing flow divider/combiners are sliding-spool, pressure-compensated devices used to split flow in one direction and combine flow in the opposite direction. With a sychronizing feature, these valves can be used to allow two hydraulic cylinders to fully stroke and synchronize at the end of the stroke. When the first cylinder has reached the end of its stroke, a pressure-compensated, reduced flow is metered to or from the second cylinder until it also reaches the end of its stroke.
- All flow divider and divider/combiner cartridges are physically interchangeable (i.e. same flow path, same cavity for a given frame size).
- Operating characteristics cause the leg of the circuit with the greatest load to receive the higher percentage of flow in dividing mode. If a rigid mechanism is used to tie actuators together, the lead actuator may pull the lagging actuator and cause it to cavitate.
- In combining mode, compensating characteristics will cause the leg of the circuit with the lowest load to receive the higher percentage of flow. If a synchronization feature is not included, an additive accuracy error will be experienced with each full stroke of the actuator.
- In applications involving rigid mechanisms between multiple actuators, operating inaccuracy will cause the eventual lock-up of the system. If the mechanical structure is not designed to allow for the operating inaccuracy inherent in the valve, damage may occur.
- In motor circuits, rigid frames or mechanisms that tie motors together, and/or complete mechanical synchronized motion of the output shaft of the motors, either by wheels to the pavement or sprockets to conveyors, will contribute to cavitation, lock-up and/or pressure intensification.
- Variations in speed and lock-up can be attributed to differences in motor displacement, motor leakage, wheel diameter variance and friction of wheels on the driving surface.
- Extreme pressure intensification can occur on multiple wheel drive vehicles.
- The synchronization feature provides bi-directional static error correction.
- Synchronization flow is approximately 15% of minimum rated input flow.
- Divisional and combining accuracy are equal.
- The synchronizing feature only comes into play when any one of the 3 ports is blocked. At that time, flow may occur between the other two ports.
- Below the minimum flow rating there is not enough flow for the valve to modulate. It is effectively a tee. If flow starts at zero and rises, there will be no dividing or combining control until the flow reaches the minimum rating.
- Incorporates the Sun floating style construction to minimize the possibility of internal parts binding due to excessive installation torque and/or cavity/cartridge machining variations.
Cartridge Technical Data [ + ]
Note: Data may vary by configuration. See CONFIGURATION section.
Cavity | T-31A |
Series | 1 |
Capacity | 1.5 - 8 gpm6 - 30 L/min. |
Maximum Operating Pressure | 5000 psi350 bar |
Divisional Accuracy at Minimum Input Flow | 50% ±4.5%50% ±4.5% |
Divisional Accuracy at Max Input Flow | 50% ±2.5%50% ±2.5% |
Pressure Drop at Minimum Rated Input Flow | 30 psi2 bar |
Pressure Drop at Maximum Rated Input Flow | 350 psi24 bar |
Valve Hex Size | 7/8 in.22,2 mm |
Valve Installation Torque | 30 - 35 lbf ft41 - 47 Nm |
Model Weight | .60 lb0,30 kg |
Seal kit - Cartridge | Buna: 990031007 |
Seal kit - Cartridge | Polyurethane: 990031002 |
Seal kit - Cartridge | Viton: 990031006 |
Manifold Technical Data [ + ]
Body Type | SandwichSandwich |
Interface | ISO 03ISO 03 |
Body Features | On A or BOn A or B |
Stack Height | 2.49 in.63 mm |
Open Cavities | 11 |
Cavity | T-31A |
Port Size | SAE 6SAE 6 |
CAD Files [ + ]
Symbol File Formats
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CAD File Formats
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Notes [ + ]
- Important: Carefully consider the maximum system pressure. The pressure rating of the manifold is dependent on the manifold material, with the port type/size a secondary consideration. Manifolds constructed of aluminum are not rated for pressures higher than 3000 psi (210 bar), regardless of the port type/size specified.
Additional Resources [ + ]
Highlights
- Sun Expands Corrosion-Resistant Solutions
- QuickDesign with SmartConnect Offers Drag-and-Drop Schematic Tool
- Sun Sandwich Bodies Interchangeable with Bosch and Others
- Putting Sun at the heart of hydraulic regenerative braking systems
- Flow Divider and Flow Divider/Combiner Technical Tips
- Sun's New FLeX Series Solenoid Valves & Coils
- Sun Offers Zinc-Nickel Plating for Corrosion Resistance
- Sun Cartridges with EPDM Seals
Technical Tips
- Mounting and Assembly of Sandwich Bodies (575.9 KB)
- Manufacturing Sun Cartridge Cavities (522.27 KB)
Technical Information
- Fluid Recommendations: Oil Viscosity, Cleanliness & Temperature
- Cartridges: Materials of Construction
- Units of Measure, Settings, and Conversions
- Sun's Floating Style Screw-In Cartridge (1.06 MB)
- Manifolds: Materials of Construction
- Performance Data
- Sun Model Code Explanation; 999-901-334 (343.9 KB)
- Cavity Information (S-171) and Tooling
- Custom Integrated Packages from Sun
- QuickDesign & SunDesign: Sun's 3- & 5-Axis Solutions
- Removing Valves from Ductile Manifolds (73.96 KB)